Metal Removal Rate From Power Calculator

Metal Removal Rate From Power Calculator

The calculator is based off unit power, spindle power, spindle torque limit, operation type, engagement, efficiency, and feed rate to estimate metal removal rate. It … Read more

Coolant Flow Rate for Tool Calculator

Coolant Flow Rate for Tool Calculator

Setting the proper coolant flow is key to any good machining process. Getting the coolant wrong results in spiking temperatures, welded-on chips, ruined surface finishes … Read more

Milling Spindle Horsepower Calculator

Milling Spindle Horsepower Calculator

This isn’t theoretical horseshit. This is difference between finishing a production run neatly or leaving yourself with wasted time and a melted aluminum block. There’s … Read more

Drill Thrust Force Calculator

Drill Thrust Force Calculator

Thrust Force, When you drill holes, the drill thrust force can cause your drill press to walk across the bench. That’s axial load on the … Read more

Drilling Torque Calculator

Drilling Torque Calculator

Drilling torque is what separates a smooth job from a wrecked spindle or broken tool. That sudden tug, which feels like the cut’s starting to … Read more

Through-Tool Coolant Pressure Calculator

Through-Tool Coolant Pressure Calculator

This is a through-tool coolant pressure estimate. This calculator estimates what is happening at cutting edge. It combines several factor: chip evacuation demand, material behavior, … Read more

Cutting Fluid Mix Ratio Calculator

Cutting Fluid Mix Ratio Calculator

Small mistakes with the coolant concentration will lead to financial losses, tool wear and rust. An old machinist learned the hard way that it wasn’t … Read more

Knurl Diameter Pre-Turn Calculator

Knurl Diameter Pre-Turn Calculator

Until you’ve produced a piece of diameter that’s out by even a few thousandths, it feels like a silly little shop trick. You thought your … Read more

Parting Tool Feed Rate Calculator

Parting Tool Feed Rate Calculator

The feed rates for this parting off tool are important because any miscalculation during cutoff operations will typicaly either blow out the insert, throw the … Read more

Lathe Change Gear Ratio Calculator

Lathe Change Gear Ratio Calculator

The reason the lathe change gear ratio calculator is important is because if you get it wrong even by just one tooth, what used to … Read more

Taper Turning Offset Calculator for Lathe Setover

Taper Turning Offset Calculator for Lathe Setover

Turning tapers on a lathe appears easy enough… but then you measure them and find one end is proud of the other by several thousandths. … Read more

Tailstock Offset Taper Calculator

Tailstock Offset Taper Calculator

It turns a taper accuratley between centers. This calculator takes the taper length, work length between centers, and taper diameter and give you the proper … Read more

Facing Speed RPM Calculator

Facing Speed RPM Calculator

When facing a part on the lathe, you have to pay close attention to your feed and speed. Clamp the workpiece in place, then bring … Read more

Constant Surface Speed RPM Calculator

Constant Surface Speed RPM Calculator

So what’s constant surface speed? It sounds like something only a CNC programmer would care about but it matters if your finish isn’t to your … Read more