Thread Cutting Feed Per Rev Calculator

Thread Cutting Feed Per Rev Calculator

Calculate threading feed per revolution from pitch or TPI, including single-start and multi-start lead, feed per minute at RPM, travel allowance, pass count, and thread timing.

01Named threading presets

02Thread and lathe inputs

Feed per rev equals lead, not depth of cut.

Thread feed and timing results

Feed per revolution
0
mm/rev
Lead per revolution
0
mm lead
Feed per minute
0
mm/min
Travel per pass
0
mm
Time per pass
0
seconds
Total cycle estimate
0
minutes

03Material and setup grid

120-300
Threading RPM range
7-10
Typical passes
2P-3P
Relief allowance
Sulfur oil
Common cutting fluid

04Named thread feed reference

Thread preset Pitch or TPI Starts Feed per rev Typical RPM
M6 x 1.0 ISO1.0 mm pitch11.000 mm/rev180-350
M10 x 1.5 ISO1.5 mm pitch11.500 mm/rev120-250
1/4-20 UNC20 TPI10.0500 in/rev180-400
1/2-13 UNC13 TPI10.0769 in/rev90-220
2-start 8 TPI8 TPI pitch20.2500 in/rev40-120

05Material threading spec grid

Material Starting RPM Pass tendency Relief guide Feed note
Aluminum 6061200-500Fewer passes1.5P-2PUse clear chip space
Brass 360180-450Medium passes1.5P-2PKeep tool sharp
Mild steel 1018120-300Medium passes2P-3PUse cutting oil
4140 alloy steel70-180More passes2P-3PReduce shoulder RPM
304 stainless45-130More passes2P-4PAvoid rubbing
Gray cast iron90-220Medium passes2P-3PDry or light oil

06Thread form and depth references

Thread form Included angle Approx radial depth Compound angle Use case
ISO metric60 degree0.6134 x pitch29-30 degreeGeneral metric fasteners
Unified UNC/UNF60 degree0.6134 / TPI29-30 degreeInch fasteners
Whitworth55 degree0.6403 x pitch27-28 degreeBritish form threads
ACME29 degree0.5000 x pitch14.5 degreePower screws
Trapezoidal30 degree0.5000 x pitch15 degreeMetric power screws

07Pitch and TPI conversion table

Pitch mm Approx TPI Single-start lead Two-start lead Common note
0.80 mm31.75 TPI0.0315 in0.0630 inSmall metric
1.00 mm25.40 TPI0.0394 in0.0787 inM6 coarse
1.25 mm20.32 TPI0.0492 in0.0984 inM8 coarse
1.50 mm16.93 TPI0.0591 in0.1181 inM10 coarse
2.00 mm12.70 TPI0.0787 in0.1575 inLarge metric

08Shop notes

Tip: For a single-start thread, set lathe feed per revolution equal to the thread pitch. For multi-start threads, multiply pitch by starts to get lead.
Tip: Time estimates should include approach and relief travel because the tool must be engaged before the first usable crest and clear the runout.
Safety note: Verify gearbox, lead screw, threading dial, tool clearance, chuck direction, and runout before engaging the half nuts. Always wear eye protection and reduce RPM near shoulders, internal bores, or short relief grooves.

Lathe Feed Calculator are a practical, handy tool that puts the right numbers in front of you to make lathe work easyer and safe. It calculates what you’ll actually turn and how far machine’s cutting tool move with each spindle rotation.

Get it right on feed per revolution and your threads is clean; get it wrong and you’re chasing it, ripping off its flanks, or heading for a shoulder crash. It’s simple. You can start with one thing: feed per rev equals pitch (1/TPI if you are thinking in English). With multiple starts, the lead increases rapidly because the tool must traverse each helix in one revolution. So an 8 TPI two-start thread require 0.250 inch of travel per revolution.

How Lathe Feed Calculators Help You Work Safer and Faster

The calculator will do your multiplying for you and also remind you that it’s the lead, not depth of cut that determine carriage speed. The other part of it is picking the appropriate spindle RPM. Go slower for smaller relief groove with harder material or if you have a lot of metal to remove in one pass. This ensures the tool clear out the chip before hitting runout. With softer alloys, you can speed things up until the material start heating up and work hardening surface.

Your material selector changes typical number of passes and suggested range based off this. 304 stainless doesn’t behave the same as 1018. These details make a difference if you’re running a batch of parts where consistent timing matter.

Another thing to watch out for is travel distance. Just cutting off the nominal doesn’t work. There must be an approach zone to get to full depth smoothly. There also need to be a relief groove on back side to clear the tool without leaving any step behind. Before you estimate how long the pass will take, add this distance. A spring pass require no infeed and is just finishing cut. It adds virtually nothing to depth but takes up seconds that add up over two dozen or five dozen parts.

The most common errors are due to overlooking impact of return time on overall cycle time estimates and confusing lead with pitch. For example, if you spend half as much time retracting, reversing, and re-engaging as you do for the actual cut, it double the total time for the job. Knowing that could of make all the difference when quantities rise and you decide to go with thread milling different than threading-in one set up.

Thread form also matter when feeding. For instance a 60 degree unified thread have a different chip load and radial depth than an Acme power screw. Those relationships is listed in the reference tables on the page, which allows for choosing target depths and picking compound angles without going to handbook each time.

It’s not so much about speed as it is about staying consistant. Get the feed per revolution dialed in right. Don’t exceed comfort zone of the material you’re cutting. Provide sufficient relief for the tool and let ‘er rip. All that adds up and your parts will match up every time. The carriage comes back around, the chip curls away cleanly, and you get into a rhythm. That rhythm is what has machinists coming back to lathe.

Thread Cutting Feed Per Rev Calculator

Author

  • Thomas Martinez

    Hi, I am Thomas Martinez, the owner of ToolCroze.com! As a passionate DIY enthusiast and a firm believer in the power of quality tools, I created this platform to share my knowledge and experiences with fellow craftsmen and handywomen alike.

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