Drill Bit Converter | Size, RPM, Feed

🔩 Drill Bit Converter

Convert drill sizes across fraction, decimal, letter, number, and metric systems, then check material-based RPM, feed rate, and drilling time in one workshop calculator.

📌 Presets

Each preset loads a real bit format, material, depth, and drilling setup so you can compare conversions and cutting data immediately.

Converter Inputs

Examples: 1/4, 0.257, F, 7, 10
Used for travel, time, and breakthrough allowance.
Two flutes are typical for twist drills.
Feed uses RPM × flutes × chip load.
Formulas use decimal inch internally. Conversion starts from the selected source standard, then recommended RPM uses SFM = π × D × RPM / 12, feed = RPM × flutes × chip load, and drilling time = adjusted travel / feed rate.

🎯 Results

Converted size and drilling targets
Target standard size
--
Nearest selected standard
Recommended RPM
--
Based on material SFM and bit factor
Feed rate
--
Inches per minute from chip load
Drill time and MRR
--
Cycle time plus material removal rate
Full breakdown
Decimal size--
Metric size--
Nearest fraction--
Nearest letter drill--
Nearest number drill--
Material baseline SFM--
Style factor--
Safety multiplier--
Calculated feed per rev--
Adjusted travel--
Material removal rate--
Practical note--

📊 Material and Spec Grid

Use these material defaults when you need a starting point for spindle speed, chip load, and point geometry before final machine-side tuning.
300
Softwood SFM
26 lb/ft³ density, 90 to 100 degree point, chips clear fast.
180
Hardwood SFM
44 lb/ft³ density, 118 degree point, reduce feed near exit.
250
Aluminum SFM
98 BHN typical, 118 to 135 degree point, avoid chip packing.
80
Mild Steel SFM
120 BHN typical, 135 degree split point, steady feed helps.
50
304 Stainless SFM
201 BHN typical, cobalt helps, avoid rubbing at breakthrough.
90
Acrylic SFM
Slow feed and shallow pecks limit heat and edge cracking.
0.0015
Steel Chip Load
Per flute default for small to mid-size twist drills.
135°
Split Point
Useful for metal drilling when wander control matters.

📑 Fraction to Decimal and Metric

Fraction Decimal in Metric mm Typical use
1/160.06251.588Small pilot holes
1/80.12503.175Hardware clearance pilots
3/160.18754.763General shop drilling
1/40.25006.350Bolts and dowel prep
5/160.31257.938Medium bolt clearance
3/80.37509.525Anchor and fixture holes
1/20.500012.700Large pass-through holes
3/40.750019.050Spade and hole saw pilots

📘 Letter Drill Conversion Table

Letter Decimal in Metric mm Common role
A0.23405.944Close machine screws
C0.24206.147Pilot enlargement
F0.25706.5281/4-20 tap drill
H0.26606.756Loose hardware fit
J0.27707.036Stud clearance work
N0.30207.671Larger tap prep
Q0.33208.433Fixture plate drilling
X0.397010.084Large imperial closeouts

🔢 Number Drill and Tap Reference

Number Decimal in Metric mm Common use
300.12853.264Rivet and electronics pilots
210.15904.03910-32 tap drill
160.17704.496Sheet-metal prep
70.20105.1051/4-20 body hole pilots
30.21305.410Close bolt clearance
10.22805.791Larger screw prep
F tap pair0.25706.5281/4-20 UNC tapping
Q tap pair0.33208.4333/8-16 UNC tapping

🛠 Material Speed and Style Comparison

Material Baseline SFM Chip load per flute Preferred styles
Softwood3000.0035 inBrad point, spade
Hardwood1800.0028 inBrad point, HSS
Plywood2200.0025 inBrad point, spade
MDF1700.0022 inBrad point, carbide
Acrylic900.0018 inHSS, carbide
Aluminum 60612500.0025 inHSS, carbide
Mild steel800.0015 inHSS, cobalt
304 stainless500.0010 inCobalt, carbide

💡 Tips

Tip: If a metric size lands between two inch bits, compare the delta before choosing. A 6.5 mm hole is slightly larger than 1/4 inch, so a letter F may track the requirement better than a fractional jump.
Tip: Use shorter travel factors for pilots and longer factors for deep holes. Peck cycles, split points, and coolant all change real spindle load even when the diameter stays the same.
Always wear appropriate safety equipment. Never exceed the maximum rated RPM of your blade or bit.

This drill bit converter matches size systems and applies shop-ready drilling formulas, helping you compare equivalents, speed, feed, and time before moving to the drill press or CNC program.

Drill bit size conversion is the process of changing a measurement from one system to another system. For instance, you might have to change a measurement from the imperial system to a metric system. You must perform drill bit size conversion because drill bits is manufactured in different systems of measurements.

Additionally, if you use the wrong size drill bit, the tap might be sloppy or the drill bit might snap on the workpiece during use. Drill bit size conversion require precision because the size of the drill bit determines the accuracy of the hole that is cut into the workpiece. Drill bits comes in various measurement scales.

Drill Bit Sizes and Safe Drilling

For example, fraction are used for many types of drill bits. Common drill bits use fractions in increments of 1/64 of an inch. Then, there are numbered drill bits that exist in the gaps between fractional drill bits.

Lettered drill bits fill the gap between small numbered drill bits and larger fractional drill bits. Metric drill bits use different measurements in millimeters. Additionally, metric drill bits do not always have the same measurements as imperial drill bits.

For instance, a drill bit that measure 10 millimeters is 0.3937 inches in diameter. However, a 10 millimeter drill bit will lie between the 3/8 inch drill bit and the 25/64 inch drill bit. It is important for drill bit size conversions to understand the difference between each of these systems because using the wrong size drill bit will lead to the creation of a hole that does not meet the tolerances that was required of that specific workpiece.

The hardness of the material that is being drilled will affect the type of drill bit that must be used. Additionally, the density of that material will affect the drill bit. The hardness of the material will determine the surface feet per minute (SFM) that is used with that type of material.

For instance, if the material is stainless steel, using a high SFM will create too much heat that might damage the drill bit. Using a low SFM with softwood will create an inefficient drilling process. The style of the drill bit will also affect the way in which the bit is used.

For instance, cobalt split point drill bits have a 135-degree angle, and they tend to self center in metal workpieces more better than standard high-speed steel (HSS) drill bits. Because the cobalt split point drill bit self-centers better, it can take higher RPMs when drilling into metal workpieces. Drill bit feed rate is the speed at which the drill bit move into the workpiece.

Feed rate is one of the most critical measurements in the drilling process. To calculate the feed rate, you multiply the RPM of the drill bit by the number of flutes on the drill bit and the chip load per tooth. For aluminum workpieces, the chip load must be set to a specific rate to keep the aluminum workpiece from becoming too hot during the drilling process.

For steel workpieces, the chip load will be smaller because the metal are harder. If you use a feed rate that is too aggressive for the material and drill bit you are using, the drill bit will dull due to the heat that will build up. On the other hand, if you use a feed rate that is too slow for the drill bit and material, the drill bit will rub against the material instead of cut it.

This rubbing can cause work hardening in stainless steel. A good way to make the drilling process more practical is to use presets. Presets allow the user to set the system to a specific drill bit and material.

Using this setting, the system can calculate the RPM and feed rate that should be used for this drill bit in this type of material. For instance, if a 3/16 inch HSS drill bit is loaded into a system that knows that it will be drilling into an aluminum plate, the system will calculate the proper feed rate and RPM for the drill bit. Using this function allows the user to reduce the chances of mistake and to make sure that the settings are safe for the bit.

Safety sliders can also be used to further reduce the RPM and feed rate for situations like handheld drills or inexperienced drillers. Some of the most common mistakes when drilling include ignoring the relationship between the diameter of the drill bit and the RPM of the drill bit. The larger of the drill bits diameter will require lower RPMs.

For instance, a drill bit that is 1/2 inch in diameter will require lower RPMs when drilling into steel than a drill bit that is 1/4 inch in diameter. Another of the most common mistakes is not considering the depth of the hole that will be drilled. For deep holes, peck cycles will be needed.

A peck cycle ensures that chips are cleared out of deep holes by moving the drill bit in and out of the material. For through holes, the travel distance of the drill bit will need to be adjusted so that it allows for the bit to breakout of the material. Different types of drill bits is meant to be used in different materials.

Carbide stub drill bits are used in materials like aluminum because these drill bits can handle high RPMs. Masonry bits are used to drill into concrete because the carbide tips on these bits can withstand the shock that is created when drilling into concrete. Spade bits are used in wood like plywood.

The reason that a spade bit is used in wood is because it can shear the wood rather than spiral the chips that are removed from the wood. A drill bit should be matched to the material to avoid vibration in the drill bit. Finally, two additional ways to improve the drilling process are to use coolant and peck cycles.

Coolant helps to control the temperature of the drill bit and the material. Peck cycles are used for deep holes so that chips are removed from those deep holes. An essential part of drilling is listening to the sound that is made by the cutting of the material.

A steady hum indicates that the drill bit is correctly cutting the material. However, a screech in the bit indicates that the RPM of the drill bit should be decreased. After drilling, the drill bit’s hole should be measured to ensure the size of the hole is as required.

Using the drill bit size conversion and correctly calculating the information for drilling will ensure that holes are clean and no mistakes are made with the drilling of the material. You’ll find that if you dont take care, the hole might be a mess. Its alot of work to get it right, but it’s worth it.

Actually, you should of checked the bit size first. The moddern drills can be tricky if you dont know your stuff.

Drill Bit Converter | Size, RPM, Feed

Author

  • Thomas Martinez

    Hi, I am Thomas Martinez, the owner of ToolCroze.com! As a passionate DIY enthusiast and a firm believer in the power of quality tools, I created this platform to share my knowledge and experiences with fellow craftsmen and handywomen alike.

Leave a Comment