H7 Tolerance Calculator for Precision Fits

H7 Tolerance Calculator

Calculate ISO hole limits, shaft limits, and fit behavior for precision reamed parts.

Focus: H7 hole tolerance is exact here, with measured-part checks and quick fit classification for H7 / h7 / js7 style assemblies.
📍Preset Scenarios
Units
Enter the basic size you want the fit centered around.
H7 is the core focus; other grades show how the window shifts.
Use h for max material, js for centered transition fits.
Optional shop measurement for the drilled or reamed bore.
Optional actual diameter for the mating shaft or pin.
Helps estimate rough size before final ream or grind.
Hole zone
H7
Min and max limits
Shaft zone
h7
Min and max limits
Fit window
Clearance
Ready to calculate
Measured fit
--
Enter both actual values

Calculation breakdown

Nominal diameter--
Diameter band / D--
Tolerance unit i--
Hole tolerance width--
Shaft tolerance width--
Hole limits--
Shaft limits--
Theoretical clearance range--
Finish stock estimate--
Actual fit status--
📊ISO 286 Tolerance Bands
Diameter band Geometric mean D IT7 width Notes
0 to 3 mm2.000 mmabout 10 µmSmall pins and locating dowels
>3 to 6 mm4.243 mmabout 11 µmTight small bush and hinge fits
>6 to 10 mm7.746 mmabout 13 µmCommon precision drill and pin work
>10 to 18 mm13.416 mmabout 16 µmShop reamers and tooling shafts
>18 to 30 mm23.237 mmabout 19 µmFixture bores and medium shafts
>30 to 50 mm38.730 mmabout 22 µmHardware, hubs, and guide pins
>50 to 80 mm63.246 mmabout 25 µmLarge collars and machine parts
>80 to 120 mm97.980 mmabout 29 µmHeavy-duty fit and alignment work
🛠Common H7 Fit Behavior
Pair Clearance window Typical use Fit type
H7 / h70 to IT sumLocating dowelsClearance
H7 / js6CenteredSnug assemblyTransition
H7 / js7Near zeroCareful slip fitTransition
H7 / h6Slightly openPrecision pinsClearance
H8 / h7More openFree-running fitClearance
H7 / h8More openEasy assemblyClearance
📑Limit and Process Reference
Sample size H7 hole min-max h7 shaft min-max Practical note
6 mm6.000-6.0115.989-6.000Popular dowel size
8 mm8.000-8.0147.986-8.000Tooling and guides
10 mm10.000-10.0169.984-10.000Fixtures and bushings
12 mm12.000-12.01611.984-12.000Workshop alignment
16 mm16.000-16.01815.982-16.000Heavier parts
25 mm25.000-25.02024.980-25.000Large bore fit
Process Target before finish Watch for Best result
Drill0.10-0.30 underRunoutReam after drilling
ReamNear nominalChip loadClean H7 hole
Turn0.02-0.08 overTool wearGround or skim finish
GrindVery near nominalHeatStable shaft size
GaugeCheck limitsTemperatureRoom-temperature reading
PressMeasure firstSurface damageRepeatable assembly
💡Practical Tips
Tip: H7 holes usually come from a drilled undersize bore followed by a reamer, so the final size is more repeatable than a drill alone.
Tip: When the actual hole and shaft are both entered, use the measured clearance range to decide whether the assembly is safe, snug, or too tight.
Safety Note
Never force a press fit. Confirm the real measured diameter, tool runout, and part temperature before assembly. If the clearance window is near zero, recheck the part rather than using extra force.

Making processes always have changes. Without big costs almost cannot reach exact sizes. So each shown size for part includes right errors.

You commonly show them by means of H7 tolerance. In system based on holes, the H shows hole with zero bottom change. That means, that the bottom size matches exactly the normal size.

H7 Hole and How a Shaft Fits

For example, 20 mm H7-hole must have at least 20.000 mm. If the size is 19.998 mm, it goes past the tolerance of below.

H7-code uses letter and number to show the limits. Big letters like H7 relate to holes, so to inside sizes. Small letters, like h7, point places, for example shafts.

The number 7 tells the grade of rightness. It shows, is the limit tight or wide, so defines the range of tolerance. Simply said, H7 allow the hole be only a bit bigger than the base, but never less.

Holes in CNC parts are also important as threads. Parts usually put with others. Their link depends on the fitting type.

For example part with H7-hole: for 50 mm the range are 0 until +0.025 mm, so of 50.000 mm until 50.025 mm. Here the hole never gets smaller than the base. For 50 mm H7-hole you write +25, -0 micrometers.

If shaft of 50 mm has g6 tolerance, it goes of -9 until -25 micrometers.

You use various tools and rules for check the sizes. H7-reamer helps that. Some reamers are ground to the best tolerance when they are new, like this they cut a lot.

Charts of H- and h-changes show according to ISO 286-1:2010. They help to find tolerances for bolts and holes. Note, that those charts do not think about position or other GD&T tolerances.

H7-hole with right shaft gives skill in pushing. That results in clear amount of pushing between the parts.

H7 Tolerance Calculator for Precision Fits

Author

  • Thomas Martinez

    Hi, I am Thomas Martinez, the owner of ToolCroze.com! As a passionate DIY enthusiast and a firm believer in the power of quality tools, I created this platform to share my knowledge and experiences with fellow craftsmen and handywomen alike.

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