Extension Cord Size Calculator: Find the Right Gauge

🔌 Extension Cord Size Calculator

Find the correct wire gauge, check voltage drop, and verify safe amperage for any cord length and load.

Quick Presets
📋 Cord & Load Parameters
📊 Extension Cord Sizing Results
📐 AWG Wire Resistance & Capacity Reference
16 AWG
13A Light Duty
14 AWG
15A Medium Duty
12 AWG
20A Heavy Duty
10 AWG
30A Industrial
📋 AWG Gauge — Resistance & Ampacity Table
Gauge (AWG) Resistance (Ω/1000ft) Resistance (Ω/km) Max Amps (Cord) Max Amps (In-Wall) Typical Use
18 AWG6.3920.910A14ALamp cords, light loads
16 AWG4.9916.413A18ATVs, fans, small tools
14 AWG3.1410.315A20APower tools, heaters
12 AWG1.986.5320A25AHeavy tools, compressors
10 AWG1.244.0730A35ALarge compressors, welders
8 AWG0.7782.5540A55AIndustrial / generator loads
6 AWG0.4911.6155A75ALarge generator, sub-panel
🚦 Voltage Drop by Length & Gauge (120V, 15A Load)
Gauge (AWG) 25 ft Drop 50 ft Drop 100 ft Drop 150 ft Drop 200 ft Drop
18 AWG2.4V (2.0%)4.8V (4.0%)9.6V (8.0%)14.4V (12.0%)19.2V (16.0%)
16 AWG1.9V (1.6%)3.7V (3.1%)7.5V (6.2%)11.2V (9.3%)15.0V (12.5%)
14 AWG1.2V (1.0%)2.4V (2.0%)4.7V (3.9%)7.1V (5.9%)9.4V (7.8%)
12 AWG0.7V (0.6%)1.5V (1.2%)3.0V (2.5%)4.5V (3.7%)5.9V (4.9%)
10 AWG0.5V (0.4%)0.9V (0.8%)1.9V (1.6%)2.8V (2.3%)3.7V (3.1%)
🔌 Extension Cord Type & Jacket Reference
Cord Type Jacket Rating Indoor / Outdoor Temp Range Common Gauge Typical Use
SPT-1 / SPT-2ThermoplasticIndoor only0° to 60°C16–18 AWGLamps, phone chargers
SJTThermoplasticIndoor-10° to 60°C14–16 AWGSmall appliances
SJTWThermoplastic, WeatherIndoor/Outdoor-40° to 60°C12–16 AWGOutdoor tools, general
STWThermoplastic, WaterIndoor/Outdoor/Wet-40° to 60°C10–14 AWGWet environments, pumps
SOWRubber, Oil/Water Res.Heavy outdoor/industrial-40° to 90°C10–12 AWGConstruction, generators
SEOWElastomer, Oil Res.Industrial/outdoor-40° to 90°C8–12 AWGIndustrial equipment
🛠 Common Appliance Amperage Reference
Appliance / Tool Typical Amps Typical Watts Min Cord Gauge Notes
LED / CFL Lights0.5–1A5–100W18 AWGVery low draw
Laptop / Phone Charger1–3A45–300W18 AWGLow draw
Box Fan / Ceiling Fan1–4A50–400W16 AWGInductive load
TV / Monitor1–4A50–400W16 AWGResistive/electronic
Power Drill4–9A500–1000W14 AWGMotor load
Shop Vacuum7–12A800–1400W14 AWGMotor load
Space Heater8–15A1000–1500W14 AWGResistive, sustained
Circular Saw12–15A1400–1800W12 AWGHigh startup current
Table Saw15–20A1800–2400W12 AWGDedicated circuit ideal
Air Compressor (small)12–15A1500–1800W12 AWGHigh startup, 3x FLA
Air Compressor (large)15–25A2000–3000W10 AWGHigh startup
Welder (small MIG)20–30A2400–3600W10 AWGCheck duty cycle
💡 Tip — Motor Loads Need Extra Headroom: Electric motors draw 3–6x their running current on startup. Always apply a 25% safety factor for circular saws, air compressors, and pumps. Use the next gauge heavier than calculated for cords over 50 ft.
💡 Tip — Keep Cords Uncoiled: A coiled extension cord acts as a heating coil. Always fully unroll extension cords under load to allow heat dissipation. Coiled 12 AWG cord can exceed its thermal rating even within ampacity. For long runs, use one cord — never daisy-chain extension cords.
⚠ Always wear appropriate safety equipment. Never exceed the maximum rated ampacity of your extension cord. Verify cord jacket type is rated for the environment (indoor/outdoor/wet). Never use damaged cords or bypass grounding pins.

Choosing the right size of extension cord matters more than many folks think. If the extension cord is too thin for the task, it can cause heat buildup and reduce the flow of power. The main trouble happens because of buildup of heat and energy because of the resistance inside the cord.

So that is the reason to choose it well.

How to Pick the Right Extension Cord Size

The size of extension cord one measures by AWG, what stands for American Wire Gauge. The numbers go from 18 to 8 or 10. Here the trick: a lower number shows thicker cord.

Like this, 12-gauge cord carries more energy than 16-gauge. For lamps one usually uses 18-gauge. 12-gauge are heavy and hold 20 amps.

8-gauge cord belongs to the thickets cords available.

Labels like 16/3 appear on many cords. The first number points the gauge of the wire, and the second says how many conductors it carries. For instance 12/3 has wire of 12-gauge with three conductors: neutral, hot and ground.

For light tasks extension cord of 18 AWG, 16 AWG or 14 AWG works. The best choice depends on the length of the cable. For heavy jobs one chooses 14 AWG, 12 AWG or 10 AWG.

With 14/3 cord you can safely reach 12 to 13 amps. Many users find this size enough for most tasks.

Also the length matters a lot. Home extension cord usually runs 6 to 15 feet. For distances above 50 feet, one should use thicker cord, too escape voltage drop because of the natural resistance of the wire.

A 100-foot cord creates high resistance, so one does not find them for more than 15 amps. Small tools commonly work well on a 100-foot 16-gauge cord.

Cheap extension cord sometimes seems thicker because of extra coating. Always check the real gauge marked on it. Search the number with AWG after it.

Buying 12-gauge cord is a good choice. Rather than have several different, one 12-gauge serves for almost everything. Simply take it and use.

A 25-foot length reaches the most in a garage and coils up easily. Good cords last years, if one cares for them. A handy set is made up of one 100-foot, two 50-foot and two 25-footcords.

Other parts, like voltage and types of settings, also matter, but they belong to other topics than the size of the cord itself.

Extension Cord Size Calculator: Find the Right Gauge

Author

  • Thomas Martinez

    Hi, I am Thomas Martinez, the owner of ToolCroze.com! As a passionate DIY enthusiast and a firm believer in the power of quality tools, I created this platform to share my knowledge and experiences with fellow craftsmen and handywomen alike.

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